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Working demo compares electrics with pneumatics to illustrate the true cost of control valve

Rotork Process Controls, at ACHEMA 2012, Hall 8.0, Stand A76., will be demonstrating the benefits of all-electric control valve actuation as represented by the proven and established CVA range and the recently introduced CMA (Compact Modulating Actuator).

A working demonstration unit on the stand compares CVA and CMA electric actuation with the traditional pneumatic approach to illustrate the operating advantages, reduced costs and user-friendly features that are enabled by all-electric control. The demonstration also highlights the hidden costs associated with pneumatic operation.

As well as eliminating the inherent running and maintenance costs demanded by an instrument air supply, Rotork CVA/CMA actuation technologies introduce maintenance-free operation, simple and intuitive set-up, internal position feedback and no recalibration requirement within a reduced overall valve package size and a fully sealed watertight enclosure. The advantages and economies provided by these rugged all-electric ‘fit-and-forget’ products have been proven in environments as diverse as power stations, oil refineries, food factories and mineral plants.

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EtherCAT PLC with 12.5 µs cycle time

12.5 µs cycle time, continuously maintained from the PLC to the I/O signals: This is eXtreme Fast Control – XFC. With the presentation at Hannover Messe 2012, Beckhoff was underlining its technological leadership in fast control technology. The components for this record-breaking system are: a high-performance CPU – a Beckhoff Industrial PC with control software to match – TwinCAT 3; ultra-fast I/O components – with 1 µs latency; and naturally the fast Industrial Ethernet system – EtherCAT.

“When we first presented EtherCAT in 2003, the performance of this new fieldbus technology was still miles ahead of the controller capability of the time. With TwinCAT 3 and the current IPC CPUs the gap is closing, although it's still not possible to foresee when we will be able to make the maximum EtherCAT data throughput fully usable for machine controllers”, says Dr. Dirk Janssen, Manager Software Development at Beckhoff and one of the inventors of EtherCAT. “With the 12.5 µs presentation we were showing what the Beckhoff system is capable of together with our EtherCAT Terminals.” Dirk Janssen says that the bus cycle time, while exciting, is actually in itself not decisive: “A fast fieldbus only becomes a fast control system with a capable controller and ultra-fast I/O components. And only with EtherCAT can the highest performance of the fieldbus be implemented continuously through to the I/O signals: All technologies that rely on bus couplers with a separate, local I/O bus suffer here from system-related disadvantages.”

Beckhoff New Automation Technology

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Ultrasonic Flow Meter Reduces Water Company’s Drain

The Carmel Riviera Mutual Water Company believed it was losing big. Historical estimates indicated that more than 30% of this small, independent water company’s production was going down the drain through leaks, waste, evaporation and other types of loss. The company budgeted almost $60,000 per year in initiatives to reduce these leaks, including labor and materials for surveys and expensive repairs.

Wayne Daniel, head of operations at Carmel Riviera, decided it was time for better measurement and overall operational efficiency. When he contacted us, we recommended our affordable InnovaSonic® 205i, a digital ultrasonic flowmeter with clamp-on versatility that now helps the water company:

  • Accurately measure water-loss percentage
  • Improve production efficiency
  • Improve water quality by reducing backflush
  • More accurately bill users by identifying overusers.
After six months of using the ultrasonic flow meter, Daniel and his team learned their actual loss rate was only 12% of their production. The improved production and usage figures from the InnovaSonic enabled the water company to significantly reduce its annual maintenance and operations budget and target other important issues, like water conservation.

Daniel says, “Implementing the InnovaSonic flow meter was not only an important step in making Carmel Riviera a more productive plant, but it’s also helping us drive water conservation.”

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Beijer Electronics introduces Six New Operator Panels with Universal Connectivity

Salt Lake City, UT.May 31, 2012 – Beijer Electronics, a designer and manufacturer of human machine interface (HMI) products and mobile data terminals has introduced new TxB operator panels and TxC panel PCs, both featuring the latest iX 2.0 HMI software. This addition extends our TxA operator panel line by offering more functionality and higher performance. The TxA, TxB and TxC product families come with display sizes ranging from 4.3” to 21” and are built on different processors platforms to offer a scalable hardware solution. The newly optimized and updated iX 2.0 HMI software provides new ways to personalize an HMI application and offers universal connectivity to your devices.

“Our complete range of HMI solutions gives our customers top notch design, functionality and performance,” said Michael Klein, HMI Product Manager at Beijer Electronics. “Our customers benefit from the enhanced design and navigation for large projects while operators enjoy easy usability and control.”

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SERVOPRO FID now controls trace hydrocarbons in carbon dioxide

Now optimised to control the level of trace hydrocarbons in carbon dioxide (CO2), the Servomex SERVOPRO FID maximises the operation efficiency of hydrocarbons removal systems used in CO2 recovery and enables continuous on-line quality control of CO2.

With growing demand for CO2 in a range of applications, a variety of industrial producers - including industrial gas manufacturers, methanol factories, breweries and ethylene oxide plants - are able to recover the CO2 by-product from their processes. The complexity of the CO2 purification process depends on the type of contaminant removal systems used at the raw gas source, this means the quality control system for production output can be highly demanding, while on-line quantification of the trace hydrocarbon level on the final product is essential.

Offering superb sensing capability and comprehensive remote connectivity, the Servomex SERVOPRO FID is the ideal analyser for CO2 recovery operators who need accurate trace hydrocarbon measurement from a single versatile, easy-to-operate unit. Utilising high-performance, low-noise Flame Ionization Detector technology, the SERVOPRO FID offers accurate CO2 measurement and clean operation with a guaranteed 100ppb resolution.

Visit www.servomex.com

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ABB to acquire Tropos Networks

Zurich, Switzerland, June 1, 2012 – ABB, the leading power and automation technology group, has agreed to acquire Tropos Networks Inc., a Silicon Valley-based company that develops and markets wireless technologies and products for distribution area communication networks. The acquisition will expand ABB’s communications systems offering for customers in the power, transportation, mining and public infrastructure sectors.

Based in Sunnyvale, California, Tropos employs 55 people. The company’s wireless IP (Internet Protocol) broadband solutions focus on reliability, security and scalability, key characteristics for essential services in smart grid and other outdoor industrial applications. The Tropos portfolio extends ABB’s existing offering of communications solutions for the power distribution sector. It also reinforces ABB’s increased focus on the North American market and complements its global presence in utility and industrial communications.

As power grids and other critical infrastructure become increasingly reliant on automation, demand for cost-effective, reliable and secure communication solutions is growing. Communications play a critical role in realizing the efficiency improvements that can be achieved by automation and improved resource allocation.

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Local & International Engineering Contractors running for major PDO gas project

(Reuters) A number of local and international engineering construction firms are in the race for a key project that is central to Petroleum Development Oman 's ( PDO ) goal to sustain gas flows from its main gas production hub at Saih Rawl in central Oman. Financial and technical bids were submitted here recently for Phase 2 of PDO 's Saih Rawl Depletion Compression (SRDC) project, which is critical to ensuring that gas exports to major consumers are maintained and at the prescribed pressure and in the requisite volumes.

The phase 2 development comes close on the heels of the inauguration last month of the first phase of the Saih Rawl Depletion Compression project an estimated $550 million investment that reinforces PDO 's dominant place at the heart of Oman's flourishing gas industry. Presently the largest gas field in the country, Saih Rawl has been in production since 1991, catering to much of gas demand in the North of Oman. Volumes from Saih Rawl are processed at PDO 's massive Central Processing Plant (CPP) located not far the field.

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NI Releases LabVIEW Electrical Power Suite for Power Monitoring Applications

National Instruments (Nasdaq: NATI) recently announced the LabVIEW Electrical Power Suite, a new toolkit specific to the power industry. With this toolkit, engineers can combine an NI CompactRIO system for power measurement with over 50 signal and sensor modules.

Quote:

“In the rapidly changing landscape of electrical power, traditional measurement hardware either offers limited functionality or requires a level of system design expertise that just isn’t practical to keep pace,” said Owen Golden, vice president of the energy segment at National Instruments. “The LabVIEW Electrical Power Suite and CompactRIO help engineers effectively monitor and meet today’s challenges with a fully programmable, modular, field-upgradable set of tools – which our customers see as a significant advantage.”

LabVIEW Electrical Power Suite Features

 

· Industry-standard power analysis for graphical system design – Create systems that combine power measurements with other sensors and signals.

· Full, streaming access to raw, time-based waveform data – Implement diagnostic algorithms that may be unique to a local power service.

· Ready-to-run example programs – Integrate power analysis functions such as energy, frequency, voltage unbalance and event detection into a full test or monitoring system.

National Instruments

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Cellular gateways for easy remote asset communication

Whether you want to connect to 1 or 1000 remote serial (RS232/422/485) devices located around the world, the OnCell G3111/3151 products provide a perfect solution to the remote connectivity problem.

Simply connect your serial device, install a SIM card and appropriately configure a remote PC to achieve a serial cable the length and breadth of the globe. Current users of Serial to Ethernet converters should be aware of this easy and cost-effective upgrade to a solution that can save the cost of regular site visits.

For further details please click Amplicon

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