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C2+ Measurement Solutions for Turbine Control Using an Advanced Flameproof Process Gas Analyzer

To optimize plant performance and prevent expensive turbine damage, rapid control is critical for industrial power markets covering multiple energy sources. Maintaining turbine efficiency is an even higher priority today because of lower emission requirements and varying fuel sources due to the increase in unconventional natural gas sources, such as shale. Plant gas sources are primarily composed of methane, but typically there are extensive variations in higher hydrocarbons (C2+) as well. In fact, in some cases, over 18 percent variation has been recorded with fluctuations from 10 percent to 16 percent within one minute. Turbines have to be more flexible and need to present the above criteria over a wide range of loads because gas turbine power plants are often used only for peak loads.

Application:

Methane and higher hydrocarbons like ethane and propane behave differently during combustion. The variability of fuel sources can sometimes pose challenges for control and optimization, especially for combined cycle turbines with lower emissions. While a gas chromatograph can provide all the required measurements, the speed of response it provides is sometimes not sufficient for effective control.

The solution can often be a process gas analyzer (PGA) with a specific configuration of optical benches and filters that provide continuous measurement and the rapid response that’s required. In addition, an approximate calorific value (BTU) can be provided as long as the higher hydrocarbons are low in content. If this is not the case, the BTU value will be underestimated but never overestimated. Such values cannot be used for custody transfer but they may be adequate to prevent turbine damage and optimize performance. If the operator knows the variation of C2+ in the fuel sources, then that will substantially minimize the error.

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Advantech Launches Two New GPRS IP Gateways for Remote Locations

Advantech, a leading industrial communication solutions provider, has announced the launch of two new GPRS IP Gateways. Designed for use in remote locations the EKI-1321 and EKI-1322 has two SIM card slots, reverse virtual COM and DDNS, Support for OpenVPN and also IPv6 and IPv4.

To help customers get the best possible connection the EKI-132x devices include two SIM card slots so that customers may choose two service providers to transmit the data. The devices will automatically switch between the SIM cards to gain the best possible signal and transmission rate. During this switch the serial data being transmitted will be either buffered in the memory or stored on an SD card where it will be sent on when the signal resumes.

ISPs will often provide a private IP address and in order for customers to still be able to remotely use the EKI-132x Advantech has developed the Reverse Virtual COM where EKI automatically connects to a server. If a public IP address is used then the original VCOM mode can be applied as usual.

For users to be able to create a secure virtual private network the EKIs include support for the OpenSource VPN software OpenVPN which uses RSA Asymmetric Encryption technology with key sizes up to 4096 bits. This level of protection is the most secure available and has yet to be broken.

To future-proof the EKI models they can use either IP version 4 or IP version 6. IP version 4 is still the most common, but version 6 is becoming more widely adopted and when a customer’s network does make the change the EKI-1321 and EKI-1322 are able to be reconfigured. EKI-1321 and EKI-1322 have passed the Phase-2 approval of IPv6 Ready Logo Committee(Logo ID: 02-C-000824).

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SCADA Systems: Comparison & Evaluation

White Paper by Motorola: With the wide range of RTU (Remote Terminal units) and PLC (Programmable Logic Controllers) currently on the market, SCADA system engineers and decision makers face several challenges. Which classes of units provide the optimal functionality, expandability, and cost effectiveness for a given SCADA application?

What type of unit will serve the mission not just today, but years into the future? As implemented, RTUs and PLCs serve overlapping application niches and share some design details. To combat industry confusion, the discussion that follows provides a background of RTU and PLC units, and compares the various technical aspects for specifying the units including environmental ruggedness, modularity and scalability, and CPU performance. With remote applications for PLCs and RTUs continuing to expand, the discussion also helps the reader understand crucial remote system communication requirements including store and forward, report by exception, support for multiple protocols, and two-way communication with acknowledgements.

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Case Study: PT. Tanjung Enim Lestari Pulp and Paper, Indonesia

Case Study by Yokogawa: PT. Tanjung Enim Lestari Pulp and Paper (PT. TEL) operates a pulp mill in Muara Enim, which is 130 km west of Palembang, the capital of Indonesia’s South Sumatra province. This is the only pulp mill in the world to produce high-quality, bleached-hardwood kraft pulp solely from plantation grown Acacia mangium trees. Using a single vessel hydraulic type continuous digester that is designed for lo-solids cooking, the pulp mill produces 500,000 tons of pulp per year, making it one of the largest mills in southeast Asia.

With ISO 14001, ISO 9001, and Forest Stewardship Council - Chain of Custody (FSC-CoC) certification, PT. TEL is recognized for its diligent adherence to both quality and environmental management. The company’s operation in Indonesia is world class, and it has paid special attention to minimizing the environmental impact of the pulp mill’s digesting and recovery processes. The use of elemental chlorine has been completely eliminated in the bleaching process, and the mill has won the elemental chlorine free (ECF) designations. This pulp mill is very energy efficient, using only natural gas as the fuel source in the lime kiln process and black liquor and bark as fuel sources in the other processes.

In 2000, Yokogawa Indonesia installed CENTUM CS, a UNIX-based production control system (PCS), to control all operations at this mill. Although this system was running smoothly, technology change had made it obsolete. To improve operational efficiency, PT. TEL decided to upgrade this system to Yokogawa’s latest PCS offering, CENTUM VP. Installation by Yokogawa Indonesia was completed within a short period and the entire mill has been operating smoothly ever since.

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Iraq awards contract for Karbala refinery

The Iraqi government has let a contract to a consortium of South Korean firms for the construction of a refinery in southern Karbala Province, Iraq, 100 km south of Baghdad.

The Iraqi council of ministers approved the contract award between the oil ministry’s state company for oil projects and a four-company consortium led by Hyundai Engineering & Construction on Jan. 7, a cabinet statement said. The 54-month engineering, procurement, and construction (EPC) contract is valued at $6.04 billion.

The planned 140,000-b/d Karbala refinery, which will produce liquefied gas, gasoline, gas oil, fuel oil, jet fuel, and asphalt meeting international standards equivalent to European production, will serve growing domestic Iraqi demand, Iraq’s Minister of Oil Abdulkareem Liaybi said on Jan 9.  Production from the Karbala refinery also will feed the Khayrat power station, which supplies Karbala Province with electricity, according to the oil ministry.

The Karbala project is part of Iraq’s longer-term plan to construct four refineries in an effort to add 750,000 b/d of refining capacity. The additional planned projects include a 300,000-b/d Nassiriya refinery as well as two additional refineries in Maysan and Kirkuk, each with a capacity of 150,000 b/d.

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Siemens new LG radar level transmitter provides application flexibility using guided waves

With its new Sitrans LG series, Siemens is offering a flexible portfolio of guided wave radar transmitters suitable for virtually any type of industrial application. The modular design of the four basic versions Sitrans LG240, Sitrans LG250, Sitrans LG260 and Sitrans LG270, with numerous configuration options, allows for level measurement in the oil and gas, chemical, pharmaceutical as well as food and beverage industries. The modular radar transmitter covers a broad application spectrum for the measurement of liquids and interfaces, from aggressive materials to hygienic conditions and complies with SIL2 safety standard.

Sitrans LG240 was specifically designed for hygienic applications in the pharmaceutical or food and beverage industries and has the required EHEDG, FDA and 3A certificates. The Sitrans LG250 is ideal for the wide range of liquid level measurement such as those in water treatment applications. The Sitrans LG260 version accurately measures levels of solids, granulates and powders even with extreme dust. In particularly harsh environments with high temperatures up to 450 degrees Celsius (842 °F) or high pressures up to 400 bar (5800 psig), such as those in the chemical or petrochemical industry, the Sitrans LG270 is the best choice.

Sitrans LG's high frequency microwave pulses are transmitted down a rod or cable, offering reliable measurement with up to two millimeter (0.08 inch) accuracy in applications with corrosive vapors, steam, foam, surface agitation and/or liquids with high viscosity, low level, and varying dielectric or density.

Installation is simple with the device's range of pre-configured options, such as customized enclosure materials, process connections, approvals and communication options. Users will be operational in minutes with four-button programming directly at the instrument or through remote configuration with Siemens Simatic PDM (Process Device Manager) via HART communications protocol.

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Amec agrees to buy Foster Wheeler for $3.13b

British oil and gas engineering firm Amec has agreed to buy Swiss-based rival Foster Wheeler for 1.9 billion pounds ($3.13 billion), the first sizeable acquisition in the sector for three years. Amec said the deal would increase its position and help more than double revenues in growing markets such as Latin America and the Middle East. The firm, which provides services and equipment for the oil and gas, mining, nuclear and renewable energy sectors, said the acquisition would also add oil and gas transport and refining capabilities to its existing extraction facilities. The deal, expected to complete in the second half of this year, will end a drought of major transactions in a sector where targets’ high growth forecasts have fuelled shareholders’ expectations of big takeover premiums, making it difficult for firms to agree on price.

Its chief executive Samir Brikho said: "The combination...would be financially and strategically attractive."

The value of the two firms combined will be £5bn. Under the deal, Foster Wheeler shareholders will receive 0.9 new Amec shares and $16 in cash, valuing the Swiss group at $32 a share.  Amec said it would fund the cash component of the offer through existing cash resources as well as new debt financing.

"I believe it would be a compelling proposition for our shareholders, customers and employees," added Mr Brikho.

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Schneider Electric acquires Invensys

Schneider Electric announces today that it has completed its acquisition of Invensys plc, a global automation player with a large installed base and a strong software presence.

With this acquisition, Schneider Electric is significantly enhancing its position as a provider of efficiency solutions integrating power and automation. The transaction will allow the combined entity to have a unique position in industrial and infrastructure end-markets.

Jean-Pascal Tricoire, Chairman and CEO of Schneider Electric, commented: “We are delighted to announce the completion of the acquisition of Invensys and warmly welcome the teams joining us. With Invensys, Schneider Electric will reinforce its industrial automation capabilities, boost its positions in key energy-intensive segments and strengthen its software offering. Together, we will create substantial value for our customers, shareholders and employees.”

“Invensys brings proven capabilities in process automation technologies that are very complementary with those of Schneider Electric’s Industry business” said Clemens Blum, Executive Vice-President of the Industry business of Schneider Electric. “We are now in a position to offer to both our customers and those of Invensys a unique value proposition in terms of segment know-how, technologies and geographic footprint.”

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CB&I Announces Bitumen Refinery Tank Award

CB&I has announced today it has been awarded a contract valued in excess of $55 million by the North West Redwater Partnership (NWRP), a joint venture between North West Upgrading Inc. and Canadian Natural Upgrading Ltd. CB&I will provide engineering, procurement and construction services for 18 storage tanks for bitumen feedstock and finished products for phase one of NWRP's new grassroots refinery in Sturgeon County, Alberta, Canada.

"This award builds on CB&I's proven expertise in storage tank design and construction for the refining industry," said Luke Scorsone, President of CB&I's Fabrication Services operating group. "It also continues CB&I's extensive legacy in Canada, where we have been operating for over a century."

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