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Best technical solution with local support secures Rotork order for pipeline actuators

Rotork Actuator 1.jpgRotork GO gas-over-oil actuators have been supplied for vital failsafe valve control duties on a new cryogenic LNG pipeline in Venezuela. In addition to providing the best technical solution for the application, the actuators were selected because of the high level of local support available from Rotork’s well-established company in Venezuela.

The San Joaquin Pipeline, owned by Venezuela state oil company PDVSA, transports LNG for the international market between the San Joaquin and Jose cryogenic plants. The Rotork actuators operate 26 inch, 20 inch and 12 inch ball valves installed in tandem with non-return check valves at six valve stations along the route.

The compact and modular Rotork GO actuator design uses the pipeline gas as the motive power source, converting the gas into hydraulic pressure to deliver powerful and smooth valve control. Isolating the actuator cylinder from the pipeline gas eliminates potential contamination, corrosion and seal deterioration, extending the life of the actuator. A dedicated pump is utilised in each operating direction to prevent leaking or contamination between the gas-over-oil tanks.

At the centre of the gas-over-oil system, a multi-function manifold block integrates gas control functions to facilitate a full range of selectable failsafe and emergency shutdown (ESD) options for pipeline events including Line Break, Low Pressure Close and High Differential Inhibit. The manifold has the facility for a high-flow hand pump, pressure relief and a locking handle for safe commissioning.

Rotork GO actuators are IP66M/67M third party certified and approved for environmental protection, together with CE and ATEX hazardous area certification. The standard working operating pressure range is 10 to 105 barg, enabling a quarter-turn operating torque of up to 600,000 Nm and linear thrust of 5,000,000 N to suit pipeline valves of virtually all sizes and description. Higher torque and thrust outputs can also be provided for.

Rotork Controls de Venezuela has fully trained technicians available to provide field services for all ranges of Rotork’s electric and fluid power actuators; the company supports the PDVSA Puerto La Cruz Refinery on a service contract basis.

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Moxa introduces MX-AOPC UA Server, a new automation software, to facilitate Data Management

MX-AOPC_UA.jpgMoxa has announced the release of MX-AOPC UA Server, a new automation software solution that helps users facilitate efficient yet seamless SCADA device data management. MX-AOPC UA Server is Moxa’s first OPC UA software solution that addresses big data challenges related to the industrial Internet of Things.

Using Moxa’s MX-AOPC UA Server, industry engineers can enjoy a cohesive, reliable, and more secure data exchange and control framework that enables instant alarms, real-time updates, and efficient logging of historical data, allowing for both timely risk prevention and maintenance responses.

The MX-AOPC UA Server inherits Moxa’s patented Active Tag technology and supports the Modbus protocol for polling data. Engineers can seamlessly and reliably connect edge devices to a SCADA system, and the active tag technology minimizes data size, which is a common challenge for big data applications. The inherent flexibility, reliability, and security of MX-AOPC UA Server make it an ideal choice for meeting the evolving needs of big data analysis.

MX-AOPC UA Server is ideal for a variety of industrial automation applications that need to optimize data management, maximize uptime, reduce maintenance costs, and increase safety.

Key Features and Benefits

  • First OPC UA server for industrial automation that supports both push and pull communication
  • One-click active tag creation
  • Simple and easy viewing of tag values and UA server status
  • OPC UA: The next generation of interoperability, reliability, and security
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Nematron Introduces the New nPC20 Industrial Node PC

Nematron Industrial PC.jpgNematron is pleased to announce the launch of a brand new, high performance computer in its' lineup of fanless, rugged, industrial-strength embedded PC's - the nPC20 industrial node computer. Continuing Nematron's mission of manufacturing quality, state-of-the-art industrial PC's, the nPC20 node offers a significant number of options that allow maximum configurability based on a customer's specific application needs. The nPC20 node is engineered with precision to the highest quality standards in the industry. These ultra-compact industrial node PCs can be used in many different applications, even Class I Division 2 Hazardous Locations.

The nPC20 Fanless Node PC is a high-performance Non-display computer built for industrial use. Intel® ATOM Dual and Quad Core processing options give this industrial-grade node the power to run your control applications.

With quality and durability in mind, the nPC20 is built to be reliable in the most extreme conditions and is fully tested with UL Class I, Div 2 certifications (pending). The nPC20 will also offer several mounting options including DIN-Rail and mounting brackets, making mounting in a NEMA enclosure much simpler.

Standard Features:

Two High Performance / Low Power CPU options:

- Intel Dual Core ATOM E3826 Fanless Processor (1.46 GHz, 1MB Cache, 2 Threads)

- Intel Quad Core ATOM E3845 Fanless Processor (1.91 GHz, 2MB Cache, 4 Threads)

2GB DRAM (4GB or 8GB optional)

I/O Connectivity:

- Two Gigabit (10/100/1000) Ethernet ports

- One RS-232/422/485 serial port

- Two USB 3.0 ports

- Audio Out port

- Analog Video and HDMI ports (Supports dual video)

80GB Solid State Drive (160 and 300GB options)

24 VDC (10-30 VDC) input

- Optional AC power supply sold separately

Simple, easy-to-use DIN Rail and Shelf Mounting Brackets included for mounting in multiple orientations

UL and cUL Ordinary Locations Listed (pending)

UL and cUL Hazardous Locations Listed (pending)

- Class I Division 2, Groups A, B, C, & D when mounted in a NEMA enclosure (pending)

0°-55°C operational temperature rating

Windows 7 Professional (32-bit) pre-installed

- Windows 7 Ultimate (64-bit) with Multilanguage support optional

ThinClient Configurations available:

- ACP® ThinManager Enabled

- PXE-Boot Configuration (for non-ACP ThinManager applications)

FCC & CE Compliant (pending)

2-Year warranty

Product Webpage

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KBR wins Saudi Aramco Offshore Project Management Services Contract

KBR, Inc. has announced that it has been awarded a project management contract by Saudi Aramco to provide project management services for Saudi Aramco’s offshore program.

Under the terms of this six-year contract, KBR will provide project management and engineering services for existing and new offshore facilities to maintain and increase crude production levels to meet Saudi Aramco’s maximum sustained capability for production under the company’s capital program. KBR’s Saudi joint venture company, KBR-AMCDE, will undertake all in-kingdom work scopes while KBR’s Houston and London operations centers will execute all out-of-kingdom scopes. Additionally, KBR-AMCDE will develop an in-kingdom center of engineering excellence to develop and train Saudi engineers.

“This is a significant milestone in our relationship with Saudi Aramco in the offshore arena and complements our existing work in Kingdom on the Jazan PMC and GES+ contracts,” said Stuart Bradie, KBR President and CEO. “We look forward to helping Saudi Aramco achieve its goal to develop an in-kingdom center of offshore engineering excellence and to maintain their production of oil and gas.”

KBR has had a strong presence in the Middle East for decades, working on several major petrochemical projects in Saudi Arabia, including providing Saudi Aramco with front end engineering and design and project management services for the Jazan Refinery, the Yanbu Refinery and the Shaybah NGL program.

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Integrated SCADA Solution for Wind Farm Management

wind farm.jpgRenewable energy sources have become an important part of a balanced energy supply. Like other green energy sources, wind is a sustainable, clean, abundant source of energy that does not produce any emissions. Generally, each wind farm may install tens to hundreds of independent wind towers and cover an area of hundreds of square miles in harsh environments and only a few maintenance staff. As a result, the question of how to supervise a large number of wind turbines at the same time and how to ensure reliable and secure operation in each wind farm are the essential elements to manage the wind power plant is a major question. Advantech has been involved in the field of renewable energy formany years and is able to provide all kinds of hardware devices and dedicated software programs to assist system developers and wind power plant owners to implement a comprehensive monitoring system so as to achieve professional management and optimum performance.

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Saudi's PetroRabigh signs $5.2bn loan for expansion

Reuters: Saudi Arabia's PetroRabigh , a joint venture between Saudi Aramco and Sumitomo Chemical, has signed loans worth 19.4 billion riyals ($5.2 billion) for the expansion of its petrochemicals complex, it said on Tuesday.  The move reflects the kingdom's determination to diversify its economy even after lower oil prices caused some regional petrochemical and energy projects to stall.  News of the financing initially sent PetroRabigh shares soaring 5.9 percent to 24 riyals, before they fell back to trade 3.9 percent up at 1030 GMT.

The scheme's cost is now estimated at 30 billion riyals, it said, a further revision to the price, which was scaled up to 32 billion riyals last May from the original 26.3 billion. It gave no reason for the latest revision. The total loan, maturing in June 2031, includes 7.5 billion riyals from the Japan Bank for International Cooperation and 4.9 billion riyals from the state-owned Public Investment Fund, a statement from the firm said.  The rest is from a consortium of local and international banks, who would respectively put in 3.5 billion riyals. Among the funders were Bank of Tokyo-Mitsubishi, Sumitomo Mitsui Banking Corporation, Saudi British Bank andAl Rajhi Bank.

The statement added a 7.5 billion riyals equity bridge loan had also been agreed, which will mature in 2019 and be guaranteed by Aramco and Sumitomo Chemical. Usually, such a facility is to cover initial construction and start-up costs.

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Yokogawa Solution and Hitachi jointly Receive Order to Build Monitoring System for Metro Cebu

A joint venture between Yokogawa Solution Service and Hitachi has won an order to build a water supply monitoring system for the Metropolitan Cebu Water Services District (MCWD).

The MCWD serves Cebu City and 12 surrounding cities and municipalities in Cebu Province, which is located in the central Philippines. This is the country's second largest urban area. The construction of this water supply monitoring system is being carried out as part of a water supply improvement project that has received funding in the form of a grant from the Japan International Cooperation Agency (JICA). This will involve the installation of a supervisory control and data acquisition (SCADA) system that will enable personnel in a central control room to continually monitor the status of water supply operations throughout the Metropolitan Cebu district, which has been experiencing significant economic and population growth in recent years and requires improvements in its water supply system to keep up with demand.

In this joint undertaking, Hitachi will function as the liaison with MCWD and oversee the implementation of this project, and Yokogawa Solution Service will be responsible for engineering the SCADA system, setting up a water leakage management system, and installing flowmeters and other types of field instruments at a total of 143 locations throughout the water supply district. This project is slated for completion in March of 2016.

Through the activities of Yokogawa Solution Service and other Group companies, Yokogawa will continue to capitalize on its rich experience and knowhow in the Japan water and wastewater markets to expand its control business in developing markets such as the Philippines.

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ABB wins $155 million order to power large North Sea oilfield

ABBABB, the leading power and automation technology group, has won an order worth $155 million from Norway’s Statoil to supply systems and equipment to two HVDC converter stations linking the recently discovered Johan Sverdrup offshore field with the onshore grid. The contract has been booked in the first quarter of 2015.

Oil production at Johan Sverdrup, located west of Stavanger on the Norwegian continental shelf (NCS), is expected to start in late 2019. Full production is estimated at 550,000-650,000 barrels of oil equivalent per day, which would constitute 40% of total oil production on the NCS. The four platforms that make up the first phase of the development will be entirely powered from shore by the HVDC link supplied by ABB. The first phase of power-from-shore investments will prepare for the future development of the Johan Sverdrup field, as well as other fields located at Utsira High until 2022.

“We are very pleased to be continuing our successful relationship with Statoil by delivering a third HVDC power-from-shore link,” said the president of ABB’s Process Automation division, Peter Terwiesch. “Using onshore electricity to run these oil platforms will eliminate the need for local gas-turbine power generation, significantly lowering CO2 emissions as well as operating and maintenance costs. This order underlines ABB’s broad offering across the entire oil and gas value chain and reflects our focus on accelerating organic growth by increasing our customer focus.”

ABB will design, engineer, supply and commission the equipment for two ±80 kilovolt 100 MW high-voltage converter stations. One will be located onshore at Haugsneset, where it will turn alternating current (AC) from the grid into high-voltage direct current (DC), which can be transmitted efficiently over 200 km to the second station which is on one of the oil platforms. There, the DC current will be converted back into AC and distributed to the rest of the field.

ABB’s solution will utilize Voltage-Sourced Converter (VSC) technology, called “HVDC Light,” to provide flexible, long-distance transmission of electricity. This technology has enabled ABB to win all four HVDC power-from-shore systems that have so far been ordered in the North Sea: Statoil’s Troll A, compressor 1 and 2, delivered in 2005; BP’s Valhall field, delivered in 2011; Troll A 3 and 4, currently under delivery; and now Johan Sverdrup.

ABB pioneered HVDC transmission 60 years ago and has been awarded about 100 such projects. This adds up to a total installed capacity of more than 120 GW, or about half the global installed base of HVDC. In the 1990s, ABB further developed the technology by using voltage-sourced converters, a breakthrough which later became HVDC Light.

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Automating one of the world’s most efficient energy plants

Symphony Plus, ABB’s automation platform for the power generation and water industries, controls and optimizes one of the world’s most efficient combined heat and power plants.

DONG Energy’s Avedøre 1 combined heat and power plant is one of the most efficient of its kind in the world. The company’s long-term strategy is to transform all its power plants in Denmark from fossil fuels to cleaner burning biomass by 2020. This will reduce the carbon dioxide emissions of Denmark’s largest energy producer by a massive 90 percent.

Located near the Danish capital, Copenhagen, Avedøre 1 uses excess heat from its power generation process to produce district heating for homes and businesses in the surrounding area. This gives Avedøre 1 an exceptional energy conversion efficiency of around 92 percent. Along with the adjacent Avedøre 2, the plant supplies 200,000 households with heat and around 1.3 million households with electricity.

Prior to its forthcoming conversion of Avedøre 1 from coal to biomass, DONG Energy required a new state-of-the-art plant automation system that would give them the flexibility to operate the plant even more efficiently using renewable biomass. The system also had to be simple to engineer and configure, without the involvement of the vendors.

Simple and cost-effective evolution:

DONG Energy chose Symphony® Plus, ABB’s flagship automation platform for the power generation and water sectors and the most widely used distributed control system (DCS) in these industries.  DONG Energy already has previous experience of ABB automation systems at Avedøre 1, where its Contronic 3 boiler control system and Procontrol P13 turbine control system have been functioning reliably and efficiently throughout the plant’s lifetime since 1990.

Thanks to ABB’s policy of “evolution without obsolescence”, which ensures simple evolution to Symphony Plus from previous Symphony family members like Contronic, ABB was able to retain and reuse much of the hardware from the old automation system, significantly reducing installation costs and project execution times.

Symphony Plus is designed to meet the requirements of engineering, procurement and construction (EPC) contractors in the power and water sectors, and of plant owners across all types of power generation and water treatment installations. There are now more than 6,500 Symphony DCS installations in operation all over the world, with more than 4,500 in power and water applications.

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